Three Essential Steps for Successful Bath and Shower Installations
The average U.S. shower lasts 7.8 minutes and uses 15.8 gallons of water. That means a family of three runs approximately 17,000 gallons of water through the bath or shower tile assembly. As far as that family knows, it’s the grout keeping the water from compromising the tile system and damaging their home and possessions. We as tiling professionals understand that it takes more to prevent installation failure.
Whether you are installing a “water in, water out” or sealed shower system, some form of concealed waterproofing system needs to be applied beneath the setting mortar on walls and adequately sloped floors. The flexibility and cost-efficiency of waterproof membranes make them the go-to solution for many in our industry. The membranes’ primary functions are to prevent water from creeping beyond the setting mortar and to transport the water to the drain as quickly as possible. While there are many waterproof membrane systems available to installers, the two leading types are sheet and liquid applied.
Sheet membranes can be trimmed to size to fit most space requirements. They provide the same waterproofing protection as liquid-applied membranes but only if they are installed precisely to manufacturer specifications. Sheet membranes rely on the integrity of seams between sheets to prevent water infiltration. When not installed properly, these seams can create many points of failure that can upend an entire installation. This may result in property damages and a complete rip-and-replace of the tile installation.
Liquid-applied membranes like SikaTile-100 Moisture Guard deliver greater flexibility as they can be brushed, rolled, troweled or sprayed on to accommodate any space or shape. The membranes form a thin, continuous barrier free of seams and failure spots. They are easily integrated into any drain assembly to provide uninterrupted runoff from the sub-tile surface. Additional support and protection can be provided at change-of-plane areas by installing a product like SikaTile-190 Reinforcing Fabric into the membrane system. And the strength and elongation of these liquid-applied membrane systems grant exceptional crack isolation, inhibiting the transfer of fractures 1/8” wide to the tile surface.
Find the Right Mortar
Once your shower or bath is waterproofed and flood tested, you can start laying your tile. However, it’s important to ensure that your mortar is suitable for the environment in which it will be holding tile. The mortar needs to be able to hold up to intermittent to continual water exposure, supporting the tile or stone for decades. Organic mortars, also known as tile mastics, are a non-starter due to their ability to host mold, so high-performance cementitious tile mortars will produce the best all-around results.
It’s also imperative to be sure the mortar’s strength and properties are suitable for the tile or stone type your customers want. Do they want stone mosaic floor? Are they asking for subway tile on the tub surround? You may need more than one type of tile mortar for the bath or shower depending on the job requirements.
For instance, for customers who want to reduce the number of grout joints by embracing the large-format tile craze, you will want a mortar that meets ANSI A118.4 or A118.15 standards. Premium-grade, single-component large and heavy tile mortars like SikaTile-475 LHT Premium Set are designed to meet or exceed these requirements. The mortar is formulated for non-sag, non-slump application of oversized, hefty tiles. It forms an instant bond while providing extended open time to handle even larger gauged porcelain tile panels and slabs.
Having the right mortar isn’t everything, though. Following TCNA application specifications and the manufacturers’ instructions are essential to ensure your installations will last. Installation practices such as spot bonding are unacceptable in any situation due to the tile weak spots it creates. And the voids created from spot bonding leave room for mold growth in wet applications. Fortunately, mortars like SikaTile-475 LHT Premium Set have easy application that yields up to 50 percent more coverage than other standard mortar products. It has enhanced workability and transfer properties that will dissuade any installer tempted to take spot bonding shortcuts.
Grout and Get Out
Grouting should mean your project is nearing its end. In reality, it’s where a number of issues can arise that will get you called back to the jobsite to remedy. Choosing the wrong grout for the wet environment or improperly mixing and applying the right grout will present problems almost immediately after the first few showers. For instance, standard cementitious grouts must be mixed with clean, potable water to a specific ratio to cure properly. Overwatering or cleaning too soon can cause blotches, discoloration or efflorescence that may require additional products or strong solvents to fix.
High-performance, ready-to-use grouts take much of the guesswork out of tiling showers and baths. Products like SikaTile-Ultima Grout are premixed to alleviate the complications of improper mixture. It grouts joints from 1/16” to ½” wide, making it the only grout product you will need for the installation. Colored quartz technology ensures color consistency and stain resistance while avoiding efflorescence. Antimicrobial agents inhibit mold and mildew growth enabled by wet conditions. The grout can also be cleaned immediately after installation, further reducing the overall project time.
Standards + Materials = Success
The standards we use today for bath and shower installations are the culmination of more than a millennium of practice and experience. The same can be said for the tile-setting materials currently on the market. By closely adhering to the time-honed standards and selecting products specifically designed to perform as needed in wet, demanding environments, you can be sure that your bath and shower installations will provide ageless satisfaction for decades to come.